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Hybrid Tank Technology
Post: #1

Hybrid Tank Technology

ABSTRACT

Researchers have accomplished great advances in pressure vessel technology by applying high-performance composite
materials as an over-wrap to metal-lined pressure vessels. These composite over-wrapped pressure vessels (COPVs) are used
in many areas, from air tanks for firefighters and compressed natural gas tanks for automobiles, to pressurant tanks for
aerospace launch vehicles and propellant tanks for satellites and deep-space exploration vehicles. NASA and commercial
industry are continually striving to find new ways to make high-performance pressure vessels safer and more reliable. While
COPVs are much lighter than all-metal pressure vessels, the composite material, typically graphite fibers with an epoxy matrix
resin, is vulnerable to impact damage. Carbon fiber is most frequently used for the high-performance COPV applications
because of its high strength-to-weight characteristics. Other fibers have been used, but with limitations. For example, fiberglass
is inexpensive but much heavier than carbon. Aramid fibers are impact resistant but have less strength than carbon and their
performance tends to deteriorate.
Post: #2

Hybrid Laser Arc Welding (HLAW), which uses an automated seam welder, high power solid state laser and innovative adaptive process control technology combined with conventional CO2 laser cutting, provides productivity gains ,.

Introduced for the first time in 2006, ESAB's HLAW process offers impressive advantages: welding speeds three to five times higher than metal gas arc welding (GMAW), reducing heat input by up to 90 percent and operating savings of approximately 50 percent compared to GMAW. HLAW has opened the door to new design approaches for products, reducing weight and cost of the product through the use of high-performance light alloys and advanced designs of structures.

Today, a strong business case can be made for the use of HLAW in thin-walled tanks and production of pressure vessels. The manufacture of fine tanks includes stationary and mobile storage tanks and pressure vessels made of mild steel, high strength steels and stainless steels and duplex, as well as aluminum alloys with thin and light structures having walls 16 mm thick or less .
 


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